Sora Composites

Our developments

For many years, Sora Composites has participated in advanced research programs in the field of composite materials.

Some examples :

  • TECABS (Lightweight body)
  • ALBOS (Low-cost lightweight body)
  • SAKKO (Development of a class A carbon bonnet)
  • Floor Panel (Development of a hybrid carbon / glass fibre floor)
  • DEFI COMPOSITES (Low-cost carbon chassis)
  • IREMO (Intelligent REactive polymer composites Moulding)


TECABS

TEchnologies for Carbon fibre reinforced modular Automotive Body Structure

tecabs

Objectives :

Develop manufacturing, simulation and design technologies and methods to create a concept of composite bodies offering a 50 % weight reduction and a 70 % reduction in the number of parts.
This development is based on use of low-cost carbon preforms, a high-speed RTM process and a production scenario of 50 vehicles/day.

ALBOS

Affordable Lightweight BOdy Structures

albos2

Objectives :

Development of manufacturing technologies to obtain an affordable composite body adapted to a production volume of 20 000 units/year
Develop and optimise the performance of low-cost carbon (hybrid carbon) to achieve a 40 % weight reduction.
Guarantee minimum impact on the environment
Develop the F3P preform technology for carbon fibre

Program members :

- Aston Martin

- Ford Motor Company

- University of Nottingham

- Scott Bader Resine

- Hexcel Composites

- SOTIRA

albos

- Department of Trade and Industry in the United Kingdom

SAKKO

Objectives :

Development of a high production rate class A epoxy carbon RTM bonnet demonstrator.
Cycle time: 6 min
Class A paint

Partner :

BMW

sakko

Floor

Objective :

Development of a hybrid carbon / glass fibre floor

Partner :

Renault

plancher-mini plancher2-mini

Défi Composites : LC4

Objective :

Design a low-cost innovating carbon chassis adapted to automotive series.

Partners :

- Estaca : Several automotive physics, calculation, modelling laboratories.
- ABB : Robotics
- Loire Modelage : Preseries tooling, preforms
- Cero : Steel tooling
- Sotira – Program control, design, manufacture

Program phases :

Chassis design
( Patented )

design-chassis

CAD

conception

Optimisation through calculation

calcul

Assembly

assemblage

Test and checks

tests

Crash Test

crash

Défi Composites: PESCA collaborative program

Projects and special engines made from advanced composites

Objectives :

Design a one-piece carbon vehicle onto which the mechanical and body attachments are fastened, as with racing cars.
Validate the knowledge gained through the LC4 program. Have a demonstrator of our carbon chassis expertise available

Program phases :

Integration in the Training Vehicle

integration

FIA CN homologation

homologation

Commercialisation

commercialisation


 

IREMO

Intelligent REactive polymer composites MOulding           

IREMO

Started in September 2009 for three years and implying 10 partners from 6 european countries,the iREMO (intelligent REactive polymer composites MOulding) project is partly funded by the European Seventh Framework Program (FP7).

Objective:

To develop process monitoring technologies for the processing of liquid composite materials for the reduction of the cyle time

For Additional Information: http://www.iremo.eu/